killing wood (softening of wooden plates)|A001|The material is hinoki (Japanese cypress). |
|A002|The wooden boards are dried for several months on the roof. |
|A003|The narrow plates are dipped into hot water to be softer. |
|A004|The plate is bent with a roller. |
|A005|It requires muscle power. |
|A006|This process is completed in a moment. |
|A007|bent plates |
|A008|wooden forms |
|A009|wooden holder |
|A010|A wooden plate is attached to the wooded form. |
|A011|The wooden form is removed. |
|A012|The plate is fixed with the wooden holder. |
|A013|Softening process is completed. |
|A014|The plates are dried for several days. |
Kabanui (sewing with cherry barks)|B001|Starting form top, wooden holder, wild cherry barks, needle. |
|B002|The plate is attached to a wooden form and the form is removed. |
|B003|The plate is fixed with the wooden holder again, holding the cherry bark in his mouth. |
|B004|Holes are made on the plate with a needle. |
|B005|The wooden plate is formed into a body by sewing the cherry bark. |
|B006|The wooden plate is tied up with the cherry bark. |
|B007|This process is quickly done. |
|B008|Finish is done by binding up the cherry bark. |
|B009| |
|B010|This is a set of lunch box, body and lid. |
|B011|These are steches of cherry bark. |
fixing of bottom plate|B012|complete parts before fixing bottom plates |
|B013|cutting a plate |
|B014|Bottom plate fixing is completed. |
ground coating|C001|Pigment made of Indian red and persimmon tannin is painted twice. |
caulking|C002|The bottom plate is removed and Japanese lacquer is painted along the margin. |
|C003|The bottom plate is attached again. |
|C004|The Japanese lacquer is coated along the seam. |
|C005|Caulking is completed. |
chamfering|C006|The corners are planed off. |
|C007|Sometimes, a plane does not work because of cross grain of the wooden plate. In such a case, a sharp knife is employed. |
sabituke|C008|Sabi Urushi made of raw urushi and polishing powder is painted on the seams. |
|C009|Steches are also painted. |
ground painting|C010|Ground painting is completed. |
urushi coating (This process requires 5 days)|C011|These are ready for urushi coating except 3 lunch boxes at the right in the middle. |
|C012|Urushi and spatulas |
|C013|In urushi coating, dust has to be avoided. |
|C014|Bottom part is coated now. |
|C015|The inside is coated. |
|C016|Finish coating is done to the side. |
|C017|After coating, products are dried up in the humid room. This process is conducted twice. |
|C018|Finished. However, it requires time to make the urushi coating deep and rich, at least several months. |
|C019|This is one after several months. |